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💧Herbicide Formulations and Application Methods

Understand the 9 types of herbicide formulations (EC, WP, G, WSC and more), soil vs foliar application methods, band application cost savings, herbigation, and directed vs protected spray techniques.

From Laboratory to Field

The previous lesson covered herbicide types, trade names, and the 10 classification systems. Now we move from what herbicides are to how they are prepared and applied in the field. A herbicide’s formulation determines how it mixes with water, how it reaches the target weed, and how effective it will be.

Pure (technical grade) herbicides may be solid crystals, oily liquids, or volatile compounds. Imagine trying to spray pure pendimethalin — a thick, sticky paste — uniformly across a 5-acre wheat field. It is practically impossible. This is why herbicides must be processed into formulations: carefully engineered products that are safe to handle, easy to mix with water, and effective when applied in the field.

This lesson covers:

  1. 9 formulation types — EC, WP, G, WSC, SP, D, WDG, F, and pellets
  2. Active Ingredient and Acid Equivalent — calculation methods
  3. Absorption pathways — apoplast (root) vs symplast (shoot)
  4. Selectivity mechanisms — differential absorption, translocation, deactivation
  5. Application methods — 6 soil methods and 5 foliar methods
  6. Adjuvants — surfactants, stickers, activators, and more

Types of Herbicide Formulations

Each formulation type is designed for specific application conditions. The abbreviation on the product label tells you the formulation type.

FormulationAbbreviationHow It WorksMixing with WaterExample
Emulsifiable ConcentrateECHerbicide dissolved in organic solvent with an emulsifier (adjuvant); mixes uniformly with waterForms an emulsion (milky liquid)Butachlor EC
Wettable PowderWPHerbicide adsorbed on inert carrier, finely ground into powderForms a suspension (not solution); needs constant agitationAtrazine WP
GranulesGActive ingredient mixed with inert carrier (sand, clay, corn cobs) shaped into granulesApplied directly without water — ideal for flooded fieldsAlachlor G
Water Soluble ConcentrateWSCHerbicide dissolves completely in waterForms a true solution; no agitation neededParaquat WSC
Soluble PowderSPPowder that dissolves in waterTrue solution2,4-D sodium salt, Dalapon
DustDFine powder for direct applicationNo water mixing needed
Water-Dispersible GranulesWDG / DFDry flowable granules that disperse readily in waterCombines advantages of WP and G
Flowable / Aqueous SuspensionF / L / ASFinely ground solid particles suspended in waterLiquid suspensionAtrazine F
Pellets / TabletsP / TBCompressed solid formsSlow release or targeted application

Key Comparison: EC vs WP

FeatureEC (Emulsifiable Concentrate)WP (Wettable Powder)
Physical formLiquid concentrateDry powder
Mixing resultEmulsion (milky)Suspension (particles floating)
Agitation neededMinimalConstant (particles settle)
Most tested?Yes — most common formulationYes — frequently compared with EC

TIP

Exam favourite: EC forms an emulsion (two liquids mixed), WP forms a suspension (solid particles in liquid). Remember: EC = Emulsion, WP = particles in Water (suspension).


Active Ingredient (AI) and Acid Equivalent (AE)

The Active Ingredient (AI) is the chemical responsible for herbicidal activity, expressed as % by weight or volume.

  • Example: Atrazine 80 WP = 80% active ingredient + 20% inert carriers/additives.

The Acid Equivalent (AE) is the theoretical yield of parent acid from a salt or ester formulation. AE is always less than or equal to AI.

  • 2,4-D sodium salt AE = 92.5%

Calculation Examples

Q: Product has 80% AE. How much formulation for 2 kg AE/ha? A: 100/80 x 2 = 2.5 kg/ha

Q: Apply 0.5 kg AI/ha of Atrazine 80%. Quantity needed? (a) 0.40 (b) 0.48 (c) 0.52 (d) 0.62 kg/ha A: 100/80 x 0.5 = 0.625 = 0.62 kg/ha


Mode of Action: Absorption Pathways

How herbicides enter and move through plants determines their effectiveness.

PathwayAbsorption RouteTransport SystemExamples
ApoplastThrough rootsNon-living cell walls (xylem)Soil-applied herbicides
SymplastThrough shoots and foliageLiving cells via plasmodesmata (phloem)Foliar herbicides

NOTE

Herbicides are absorbed faster in young plants due to thinner cuticle, more active metabolism, and faster growth rate.


Herbicide Selectivity Mechanisms

Selectivity is the differential response of plants to a herbicide. More toxicant must reach the site of action in active form inside target plants than in non-target plants.

Three Mechanisms of Selectivity

MechanismExplanationExample
Differential absorptionCrop and weed absorb at different rates (cuticle, root differences)Thick waxy cuticle of maize resists absorption
Differential translocationSame absorption but different internal movement
Differential deactivationMost common mechanism; crop breaks down herbicide into non-toxic compounds fasterRice metabolises Bensulfuron rapidly

Metabolism

Change in molecular structure inside the plant yields non-toxic compounds.

Conjugation

Coupling of intact herbicide with plant cell constituents, locking it in a non-toxic, immobile form.

  • Maize and millets deactivate Atrazine/Simazine by conjugation via enzyme Glutathione-S-Transferase
  • Grasses and Convolvulus conjugate 2,4-D with glucose (glucoside)

Protoplasmic Resistance

Intrinsic resistance of cell protoplasm to a specific herbicide — the plant’s cells are inherently tolerant.


Methods of Herbicide Application

Knowing the formulation and selectivity of a herbicide is only half the picture. The method of application determines whether the herbicide reaches the target weed effectively while sparing the crop. Herbicides are applied in two fundamentally different ways depending on the target:

ApproachTargetAbsorption Pathway
Soil applicationWeed roots in treated soilRoot absorption
Foliar applicationWeed leaves and stemsLeaf/stem absorption

Soil Application Methods

A. Surface Application

Herbicide is sprayed or broadcast uniformly on the soil surface. It may be left undisturbed or incorporated by tillage to prevent volatilisation and photo-decomposition.

Example: Fluchloralin — left undisturbed under irrigated conditions (moisture keeps it stable) / incorporated under rainfed conditions (to prevent gaseous loss).

B. Subsurface Application

Herbicide applied in a concentrated band at 7-10 cm below the soil surface using special nozzles under a sweep hood. Targets perennial weeds with deep root systems.

Examples:

  • Carbamate herbicides to control Cyperus rotundus
  • Nitrate herbicides to control Convolvulus arvensis

C. Band Application

Herbicide applied in a restricted band along crop rows, leaving inter-row space untreated. Inter-rows are then cultivated mechanically.

Cost saving calculation: When a 30 cm wide band is applied over rows spaced 90 cm apart, only one-third of the field receives herbicide — saving two-thirds of herbicide cost.

TIP

Exam calculation: Band width / Row spacing = fraction treated. 30/90 = 1/3 treated, so 2/3 cost saved. This formula can be applied to any band width and row spacing combination.

D. Fumigation

Volatile chemicals applied into soil produce toxic gas that destroys nearly all organisms (weeds, seeds, nematodes, pathogens). A drastic treatment for high-value crops.

Examples: Methyl bromide, Metham — used in nursery beds and greenhouse soils.

E. Lay-by Application

Herbicide applied after last cultivation (e.g., after earthing up). Used in crops like sugarcane where no further mechanical weeding is possible.

F. Herbigation

Herbicides applied along with irrigation water through surface or sprinkler irrigation systems. Saves labour and ensures uniform distribution.

RegionHerbicide + Crop
IndiaButachlor 4G through irrigation for chillies and tomato
Western countriesEPTC with sprinkler irrigation in lucerne

Foliar Application Methods

A. Blanket Spray

Uniform application over the entire standing crop. Since both crop and weeds are contacted, only highly selective herbicides can be used.

Example: Spraying 2,4-D Ethyl Ester in rice three weeks after transplanting — kills broadleaf weeds but spares rice (a grass).

B. Directed Spray

Spray directed onto weeds between crop rows while carefully avoiding the crop canopy using protective hoods or band devices.

Example: Spraying glyphosate (non-selective) between sugarcane rows using a hood to control Cyperus rotundus without damaging the cane.

C. Protected Spray

Non-selective herbicides applied after physically covering crop plants with polyethylene covers. Effective but expensive and laborious — used only for high-value crops.

Example: Spraying glyphosate in jasmine, cassava and banana plantations.

D. Spot Treatment

Targeted application on specific spots or patches with serious weed infestation. Uses specialised equipment like the rope wick applicator and herbicide glove (wipe-on technique).

E. Basal Application

Bark is removed at the stem base (30 cm) and a drenching herbicide spray is applied to kill trees. Used for woody weed and tree removal in plantation management.


Comparison: Foliar Application Methods

MethodSelectivity of HerbicideCrop Protection MechanismCost
Blanket sprayMust be highly selectiveHerbicide selectivity itselfLow
Directed sprayCan be non-selectiveHood shields crop canopyMedium
Protected sprayCan be non-selectivePolyethylene covers on cropHigh
Spot treatmentCan be non-selectiveApplied only on weed patchesVariable
Basal applicationNon-selectiveApplied to bark-stripped stem baseVariable

NOTE

Directed spray and Protected spray both allow non-selective herbicides in standing crops. The difference: directed spray uses hoods to avoid the crop, while protected spray physically covers the crop.


Adjuvants

No herbicide formulation is complete without adjuvants — the support chemicals that make the active ingredient work better in field conditions. Adjuvants are substances added to herbicides to improve performance without increasing innate herbicidal activity.

Uses of Adjuvants

  • Improve selectivity to non-target plants
  • Make herbicide safer for users
  • Prolong shelf life
  • Reduce drift hazards

Types of Adjuvants

TypeFunctionExamples
SurfactantsModify surface properties — wetting, spreading, penetration (largest class)Non-ionic most common; dual hydrophilic + lipophilic nature
EmulsifiersDisperse oil-based concentrates into stable droplets in waterUsed in EC formulations
DispersantsKeep WP particles in suspension
Solvents / Coupling agentsSolubilise insoluble herbicidesPEG for 2,4-D; benzene, xylene
Humectants (Hygroscopic)Prevent rapid drying; extend absorption timeGlycerol
StickersHold herbicide on leaf; prevent rain wash-offPetroleum oils, Citowett
Compatibility agentsAllow mixing of otherwise incompatible chemicalsCompex (pesticide + fertilizer mixes)
Activators (Synergists)Amplify herbicidal action beyond individual effectNH4 fertilizers enhance 2,4-D phytotoxicity
Drift control agentsIncrease droplet size to reduce airborne driftInvert emulsions (water-in-oil)
Thickening agentsMake spray viscous; larger droplets less prone to driftNa-alginate, Decagin
Anti-foaming agentsEliminate excess foam during mixing/agitationSilicone polymers

TIP

Exam tip: Surfactants are the largest class of adjuvants. Activators/Synergists (like ammonium fertilizers) enhance herbicidal action — NH4 salts mixed with 2,4-D increase its phytotoxicity.


Summary Cheat Sheet

Concept / TopicKey Details
Most common formulationEC (Emulsifiable Concentrate) — forms emulsion
WP mixingForms suspension — needs constant agitation
Granules advantageNo water needed — ideal for flooded paddy
Band application saving30 cm band in 90 cm rows saves 2/3 herbicide cost
Subsurface depth7-10 cm below soil surface
Herbigation in IndiaButachlor 4G for chillies and tomato
Blanket sprayRequires only highly selective herbicides
Directed sprayUses hood to shield crop; allows non-selective herbicide
Protected sprayPolyethylene covers on crop; allows non-selective herbicide
Spot treatmentApplied only on weed patches
Soil methods (6)Surface, Subsurface, Band, Fumigation, Lay-by, Herbigation
Foliar methods (5)Blanket, Directed, Protected, Spot treatment, Basal
FumigationGaseous herbicide injected into soil
EC formsEmulsion when mixed with water
AI exampleAtrazine 80 WP = 80% AI + 20% inert
Acid Equivalent2,4-D Na salt AE = 92.5%
ApoplastRoot absorption (non-living cell walls)
SymplastShoot/foliar absorption (living cells, plasmodesmata)
Fastest absorptionYoung plants (thinner cuticle)
Most common selectivityDifferential deactivation
Glutathione-S-TransferaseMaize enzyme for Atrazine conjugation
Lay-by applicationAfter last cultivation (sugarcane)
Basal applicationBark removed at 30 cm stem base; drench spray to kill trees
Largest adjuvant classSurfactants
Activator exampleNH4 fertilizers enhance 2,4-D phytotoxicity
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